Product Advantage
Superior Load-Bearing Capacity: Made of 6061-T5 aluminum alloy, it boasts a tensile strength of ≥276MPa and a yield strength of ≥241MPa—40% higher than standard 6063-T5 profiles. The 100mm-wide cross-section enables it to bear linear loads up to 50kg/m, making it suitable for heavy equipment frames and large glass curtain wall supports.
Enhanced Durability & Corrosion Resistance: The surface undergoes 15-20μm hard anodizing treatment, which increases surface hardness to ≥300HV (Vickers hardness) and withstands 1500 hours of neutral salt spray testing without rusting. This ensures long-term use in humid industrial workshops or coastal architectural projects.
Precision Manufacturing & Assembly Compatibility: Adopting CNC extrusion molds and laser dimensional inspection, the profile achieves a dimensional tolerance of ±0.05mm. It features pre-designed mounting grooves (width: 8mm, depth: 5mm) that fit standard industrial connectors (e.g., T-slot nuts, angle brackets), simplifying assembly and reducing on-site processing time.
Customizable for Complex Scenarios: Supports length customization (1m-8m) and specialized surface treatments—heat-resistant powder coating (for high-temperature environments up to 200℃) or anti-static coating (for electronic manufacturing facilities). It also accepts drilling, milling, and welding (with proper aluminum welding techniques) to meet unique design requirements.
Cost-Effective & Eco-Friendly: Its lightweight property reduces transportation costs by 40% compared to steel profiles, while 100% recyclability aligns with global sustainability goals. The long service life (over 25 years) minimizes replacement frequency, lowering total lifecycle costs for projects.
Technical Parameters
Parameter | Specification | Unit | Test Standard |
Material | 6061-T5 Aluminum Alloy | - | ASTM B221 |
Cross-Sectional Size | 50×100 | mm | GB/T 6892 |
Tensile Strength | ≥276 | MPa | ASTM B557 |
Yield Strength | ≥241 | MPa | ASTM B557 |
Elongation Rate (50mm) | ≥10 | % | ASTM B557 |
Surface Hardness (Anodized) | ≥300 | HV | ASTM E384 |
Thermal Conductivity | 180 | W/(m·K) | ASTM E1461 |
Surface Finish | Hard Anodizing (15-20μm), Polyester Powder Coating (60-80μm) | - | ASTM B928 |
Density | 2.7 | g/cm³ | ASTM B328 |
Maximum Operating Temperature | -60 ~ 200 (Powder Coated) | ℃ | GB/T 3194 |
Standard Length (Customizable) | 6000 (1000-8000) | mm | Customer Requirement |
Straightness Tolerance | ≤0.3 | mm/m | GB/T 6892 |
Load-Bearing Capacity (Linear) | ≥50 | kg/m | Internal Test Standard |
Product Uses
1. Industrial Machine Frames: Assembled into the main structure of CNC machine tools, automated production lines, and heavy-duty conveyors. The 50×100 cross-section provides stable support for mechanical components (e.g., motors, gearboxes), while the pre-designed grooves simplify the installation of sensors and control panels.
2. Architectural Curtain Wall Supports: Used as vertical and horizontal mullions for large glass curtain walls in commercial skyscrapers and exhibition centers. Its high load-bearing capacity supports large glass panels (up to 12mm thick), and the corrosion-resistant finish withstands outdoor weathering (rain, UV radiation).
3. Large-Scale Display & Stage Structures: Built into the framework of trade show booths, concert stages, and museum exhibits. The customizable length and surface finish (e.g., black powder coating for a sleek look) enhance visual appeal, while the profile’s strength ensures safety for suspended lighting and display items.
4. Heavy-Duty Storage Systems: Applied as upright columns for industrial warehouses and logistics centers. The 100mm-wide side provides stable support for pallet racking (capable of holding 1000kg per level), and the corrosion-resistant treatment prevents damage from moisture and warehouse chemicals.
Product Operate Guide
Pre-Installation Preparation: Confirm the profile’s length, surface finish, and pre-processed features (e.g., holes, grooves) match the design. Clean the surface with a non-abrasive cloth and isopropyl alcohol to remove oil or debris—critical for ensuring strong adhesion of sealants or coatings.
Assembly Steps: Use M8-M10 high-strength aluminum bolts for connection, tightening to a torque of 12-15N·m. For curtain wall installation, align the profile with the building’s steel structure and use expansion bolts to fix the base. For machine frames, use T-slot nuts to attach components to the pre-designed grooves.
Post-Installation Inspection: Check for profile deformation (using a laser level) and bolt tightness (with a torque wrench). For outdoor applications, apply silicone waterproof sealant at joints to prevent water intrusion. Test load-bearing capacity with 120% of the designed load to ensure safety.
Maintenance Tips: Inspect the surface finish annually—touch up scratches with matching aluminum paint. For industrial environments, clean the profile monthly with a soft brush to remove dust and debris.
FAQ
1. Q: Can the T5 50-100 profile be used for outdoor structures in high-wind areas (e.g., coastal cities)?
A: Yes, when paired with wind-resistant connectors (e.g., stainless steel expansion bolts), it can withstand wind speeds up to 120km/h. We recommend adding wind bracing for tall structures (over 5 meters) to enhance stability.
2. Q: What is the lead time for customized profiles with anti-static coating and 7m length?
A: For anti-static coating (a specialized treatment), lead time is 10-12 working days, including coating testing. Custom lengths (up to 8m) add 2-3 working days for extrusion and cutting—total lead time: 12-15 working days.
3. Q: Does the profile require special welding techniques, and do you provide welding guidance?
A: Yes, it requires TIG (Tungsten Inert Gas) welding with 4043 aluminum filler metal. We provide a free welding guide PDF (including parameters like current and argon flow) and offer online technical support for large projects.
4. Q: What is the warranty period for this profile, and what does it cover?
A: We provide a 15-year warranty for the aluminum material and a 8-year warranty for surface finishes. The warranty covers corrosion, deformation, and finish peeling caused by product defects—excluding damage from improper installation or external impact.
5. Q: How does the T5 50-100 profile compare to steel profiles in terms of cost and performance?
A: While the initial cost is 20% higher than steel, it is 70% lighter (reducing logistics/labor costs) and has no rusting issues (eliminating maintenance costs). For long-term projects (over 10 years), it offers a 30% lower total lifecycle cost than steel.
